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Daily maintenance methods for hydraulic pumps

Hydraulic oil, once there is a problem with hydraulic oil, it can cause significant damage to the pump. Statistics show that 70% of hydraulic system problems are caused by hydraulic oil issues. The main problem is hydraulic oil contamination. Hydraulic oil is inevitably contaminated at all times. Why is that? You said you paid a lot of attention, but it still doesn't work. Yes, there is wear and tear on the rotating parts, and the worn particles have entered the hydraulic system. So observe the hydraulic oil frequently and filter and replace it immediately if it gets dirty. If the oil is dirty, take some oil with your hand and observe it in your hand. If there are iron particles or reflective spots, it is dirty. Filter the oil in the tank and see if it can be used. If it can be used, filter it out before use. Some hydraulic pumps are connected with a single key, so it is necessary to check if the key is loose. This is not only for pediatrics, but also for those who do not know. 1、 Hydraulic oil, once there is a problem with hydraulic oil, it can cause significant damage to the pump. Statistics show that 70% of hydraulic system problems are caused by hydraulic oil issues. The main problem is hydraulic oil contamination. Hydraulic oil is inevitably contaminated at all times. Why is that? You said you paid a lot of attention, but it still doesn't work. Yes, there is wear and tear on the rotating parts, and the worn particles have entered the hydraulic system. So observe the hydraulic oil frequently and filter and replace it immediately if it gets dirty. The second is the oil level in the fuel tank, which should be regularly monitored because once there is a shortage of oil, the hydraulic pump is not far from being damaged. Some people make fuel tanks without an oil level gauge for observation, so they don't know if there is oil, which can easily lead to system failures. The third is not to install filters. Many systems do not have filters, especially simple systems. Installing a filter is troublesome and it is not known where to place it. Therefore, at this time, it is necessary to observe frequently as mentioned above, and if there are no problems, it will be too late to come up with solutions. Precautions for installation of hydraulic joints Hydraulic maintenance is a thin tube shaped instrument used to measure the relative pressure of liquids. Used to monitor the infiltration line, seepage pressure, groundwater level, and seepage around the dam. Widely used in industries such as water conservancy, petroleum, chemical, engineering machinery manufacturing, coal mining, shipbuilding, aviation, automobiles, medical equipment, etc. When making a purchase, pay attention to the following tips. 1、 Check for rust. Some parts of the pressure measuring hose may rust, oxidize, discolor, deform, and age due to poor storage or prolonged storage. 2、 Look at the exterior packaging. The packaging of pressure measuring hoses for authentic products emphasizes quality. The products have undergone rust prevention, waterproofing, and anti-corrosion treatment, and are packaged in wooden boxes with the product name, specifications, model, quantity, and factory name clearly marked in a prominent position. 3、 Check if there is a product qualification certificate. The pressure measuring hoses are all inspected by the chemical product quality inspection station of the quality and technical supervision department and have been identified as qualified. They are allowed to produce and leave the factory with inspection certificates, instructions, and installation precautions. If not, they are mostly counterfeit and inferior products.  

2024

07/22

How to deal with the loud noise of hydraulic motors?

when a hydraulic motor is working fine, why is the noise getting louder? I haven't done anything, "said Mr. Li, who came to Ausnutria to repair hydraulic motors. There are many reasons for the high noise of the hydraulic test bench motor, The reasons for the loud noise of hydraulic motors are: ① The seal is not tight, and there is air invading the interior ② The hydraulic oil is contaminated and there are bubbles in the stick ③ Oil temperature too high or too low ④ The coaxiality of the coupling exceeds the tolerance ⑤ Hydraulic oil drilling too large ⑥ The radial dimensions of the hydraulic motor are severely worn out ⑦ The blades are worn out ⑧ Poor contact between blades and stator, with collision phenomenon ⑨ Stator wear How to deal with the loud noise of hydraulic motors? This hydraulic motor is working fine, why is the noise getting louder? I haven't done anything, "said Mr. Li, who came to Ausnutria to repair hydraulic motors. There are many reasons for the high noise of the hydraulic test bench motor, The reasons for the loud noise of hydraulic motors are: ① The seal is not tight, and there is air invading the interior ② The hydraulic oil is contaminated and there are bubbles in the stick ③ Oil temperature too high or too low ④ The coaxiality of the coupling exceeds the tolerance ⑤ Hydraulic oil drilling too large ⑥ The radial dimensions of the hydraulic motor are severely worn out ⑦ The blades are worn out ⑧ Poor contact between blades and stator, with collision phenomenon ⑨ Stator wear Methods for eliminating loud hydraulic motor noise: ① Check the sealing of relevant parts and tighten all connections ② Replace clean hydraulic oil ③ Check the working condition of the temperature control components ④ Correction of coaxiality ⑤ Replace the oil with a lower viscosity ⑥ Grind the cylinder bore and reassemble the plunger ⑦ Repair or replace as much as possible

2024

07/18

Solution to underspeed in hydraulic maintenance

    Underspeed is a very taboo phenomenon in hydraulic systems. Not being fast doesn't mean it can't be used, it's just that it doesn't meet the system requirements and is difficult to troubleshoot, and there are many situations. Therefore, hydraulic maintenance personnel need to identify the cause and make corresponding selections. How to clean up. The following is a summary of underspeed by hydraulic maintenance personnel for our reference. 1. The adverse effects of lack of speed. There are two situations where the rotational speed of hydraulic equipment components (hydraulic cylinders and hydraulic motors) is too low: One reason is that the speed during high-speed motion (fast forward) is not fast enough to meet the design and specified values of the new equipment. The second issue is that the operating speed (operation progress) under load decreases significantly with the increase of load, especially for large hydraulic equipment and high load equipment. This phenomenon is particularly evident, and the speed is generally related to the flow velocity. The lack of speed first affects the production power and increases the cycle time of hydraulic equipment. The phenomenon of underspeed often stops working under heavy loads, affecting the normal operation of the equipment. Regarding equipment that requires high-speed movement, such as surface grinders, a lack of speed can affect the roughness of the ground. Solution to underspeed in hydraulic maintenance Underspeed is a very taboo phenomenon in hydraulic systems. Not being fast doesn't mean it can't be used, it's just that it doesn't meet the system requirements and is difficult to troubleshoot, and there are many situations. Therefore, hydraulic maintenance personnel need to identify the cause and make corresponding selections. How to clean up. The following is a summary of underspeed by hydraulic maintenance personnel for our reference. 1. The adverse effects of lack of speed. There are two situations where the rotational speed of hydraulic equipment components (hydraulic cylinders and hydraulic motors) is too low: One reason is that the speed during high-speed motion (fast forward) is not fast enough to meet the design and specified values of the new equipment. The second issue is that the operating speed (operation progress) under load decreases significantly with the increase of load, especially for large hydraulic equipment and high load equipment. This phenomenon is particularly evident, and the speed is generally related to the flow velocity. The lack of speed first affects the production power and increases the cycle time of hydraulic equipment. The phenomenon of underspeed often stops working under heavy loads, affecting the normal operation of the equipment. Regarding equipment that requires high-speed movement, such as surface grinders, a lack of speed can affect the roughness of the ground.

2024

07/09

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